Energy Secretary Chu Announces $112 Million in SunShot Initiative Projects to Advance Solar Photovoltaic Manufacturing Partnerships in U.S.

As part of the SunShot Initiative, U.S. Department of Energy [DOE] Secretary Steven Chu [pictured] yesterday announced the selection of up to $112.5 million in funding over five years, to support the development of advanced solar photovoltaic [PV]-related manufacturing processes throughout the United States.

DOE’s SunShot advanced manufacturing partnerships will help the solar power industry overcome technical barriers and reduce costs for PV installations, help the U.S. regain the lead in the global market for solar technologies, and provide support for clean-energy jobs for years to come.

This program is modeled, in part, on SEMATECH [Semiconductor Manufacturing TECHnology]. Faced with falling U.S. market share for the domestic semiconductor industry from 57 percent in 1982, to 38 percent in 1988, SEMATECH began working with domestic equipment suppliers to improve their capabilities.

As a result of SEMATECH’s work to solve common manufacturing problems by leveraging resources and sharing risks, within 10 years the domestic semiconductor industry had grown by 16 percent. Through this award, SEMATECH will now apply similar ingenuity to helping the U.S. recapture the lead in solar manufacturing.

"Expanding the U.S. solar energy industry is an important part of the Administration's goals to diversify our electricity supply, and rebuild America’s manufacturing base to create jobs now and in the future," said Secretary Chu. "The SunShot Initiative will not only keep the United States at the forefront in solar energy research and development, but will help us win the worldwide race to build a solar manufacturing industry that produces solar systems that are cost-competitive with fossil fuels."

Yesterday’s investments are part of DOE’s SunShot Initiative, which aims to reduce the total costs of photovoltaic solar energy systems by about 75 percent, so that they are cost-competitive at large scale with other forms of energy without subsidies by the end of the decade. Achieving this goal -- equivalent to approximately $1 a watt, or roughly 6 cents per kilowatt-hour for utility systems -- would allow solar energy systems to be broadly deployed across the country.

By engaging multiple companies across the PV supply chain, the SunShot advanced manufacturing partnerships program intends to have broad impact on the U.S. solar industry:

* Selected projects will create organizations designed to bring PV companies together in a coordinated environment to address common technology needs.

* The facilities established through these projects will provide services, tools and facilities to PV companies and suppliers -- to assist them in developing and demonstrating new technologies, and in making the transition to commercial production.

* The program will also link universities and national labs with PV cell, materials, and equipment suppliers to help speed the rate of innovation through coordinated and focused PV manufacturing development.

The selected industry-focused organizations will strongly leverage industry, state, and local funds, and are expected to achieve financial self-sufficiency after five years.

DOE Funding Fuels Coast-to-Coast Collaborations
Funding was made available for applicants in university and industry. Both topics consider collaborative research models to accelerate manufacturing-related technologies and provide maximum leverage to federal funding.

Following are the selected projects:

* Bay Area PV Consortium [Stanford, Cal.] -- $25 million for University-Focused Development
Bay Area PV Consortium [BAPVC] will fund industry-relevant research and development to impact high-volume PV manufacturing, using a competitive selection process open to all universities.

This project, managed by Stanford University and the University of California, Berkeley, will develop and test the innovative new materials, device structures, and fabrication processes necessary to achieve cost effective PV modules in high-volume production. The research will advance technologies that reduce manufacturing costs and improve device performance characteristics to help achieve SunShot’s price targets.

An industry board composed of representatives from PV companies will determine the specific topics for research and development to assure close alignment with industry and manufacturing needs.

* SVTC Technologies [San Jose, Cal.] -- $25 million for Industry-Focused Development
SVTC will create a fee-for-service PV manufacturing development facility [MDF] that will enable startups, materials suppliers, and other PV innovators to eliminate a major portion of their upfront capital and operating costs during product development and pilot production. This will potentially accelerate development and time to market by 12 to 15 months.

The MDF will focus on commercialization of silicon PV manufacturing processes and technologies, and aim to reduce the costs and development time for participating PV industry leaders to deliver innovative, emerging technologies from the laboratory to commercial manufacturing lines.

The MDF will support SunShot targets by strengthening and accelerating growth along the PV manufacturing industry’s entire supply chain by reducing the cost, time, and risk associated with commercialization.

* U.S. Photovoltaic Manufacturing Consortium [Albany, N.Y. and Palm Bay, Fla.] – $62.5 million for Industry-Focused Development
Managed by SEMATECH, the U.S. Photovoltaic Manufacturing Consortium [PVMC] will coordinate an industry-driven research-and-development initiative to accelerate the development, manufacturing and commercialization of next-generation copper indium gallium selenide [CIGS] thin-film PV manufacturing technologies, driving down the cost and risk of bringing them to the marketplace.

PVMC -- with its major partner, the College of Nanoscale Science and Engineering at the State University of New York at Albany -- will establish manufacturing development facilities that PV companies and researchers can use for product prototyping, demonstration, and pilot-scale manufacturing to evaluate and validate CIGS thin-film and PV manufacturing technologies.

PVMC will also work with the University of Central Florida to develop cost-effective, in-line measurement and inspection tools to enable increased PV manufacturing yield.

In addition, PVMC will operate complementary programs to foster new PV technologies and firms, and to develop the U.S. PV workforce. The proposed project will use heavy industry leveraging funds for every $1 of DOE funding.

The SunShot program builds on the legacy of President John F. Kennedy's 1960s "moon shot" goal, which laid out a plan to regain the country's lead in the space race and land a man on the moon. The program will aggressively drive innovations in the ways that solar systems are conceived, designed, manufactured and installed.

For more information and to follow the SunShot Initiative's progress, visit the SunShot Initiative website: http://1.usa.gov/SunShotDOE.

GoodBiz113's Take
DOE's just-announced solar manufacturing partnerships will boost American competitiveness in the global solar energy industry and lower the cost of clean, renewable energy. Further, they'll promote entrepreneurship and generate much-needed jobs.

Chalk it up as yet another win-win-win-win endeavor by the Obama Administration -- one that holds far-reaching potential for decades to come.

SOURCES: NASA, U.S. Department of Energy's Office of Energy Efficiency & Renewable Energy [EERE], Wikipedia
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DOE's New 'America's Next Top Energy Innovator' Program Challenges Entrepreneurs to Commercialize Technologies Developed by National Laboratories

As part of the Obama Administration's Startup America Initiative, U.S. Department of Energy [DOE] Secretary Steven Chu [pictured] today announced the "America's Next Top Energy Innovator" challenge, which will give startup companies the opportunity to license groundbreaking technologies developed by the National Laboratories for $1,000 and build successful businesses.

As part of this effort, DOE is reducing both the cost and paperwork requirements for startup companies to obtain an option agreement to license some of the 15,000 patents and patent applications held by its 17 National Laboratories.

"America's entrepreneurs and innovators are the best in the world," said Secretary Chu. "Today, we're challenging them to create new businesses based on discoveries made by our world-leading National Laboratories.

"Because we've cut the upfront fees and reduced the paperwork, we'll make it easier for startup companies to succeed and create the new jobs our economy needs. Our goal is simple: unleash America's innovation machine and win the global race for the clean-energy jobs of the future."

Currently, only about 10 percent of federal patents have been licensed to be commercialized. This initiative aims to double the number of startup companies coming out of the National Laboratories.

Specifically, as part of "America's Next Top Energy Innovator":

1. On Monday, May 2, 2011, DOE will kick off the challenge by posting a streamlined template option agreement online for entrepreneurs to submit to Laboratories. Entrepreneurs must identify the technology of interest and submit a business plan to be considered for the program. Participants will have until Dec. 15 to make their submission to the Laboratory.

2. Any of the 15,000 unlicensed patents and patent applications held by the National Laboratories will be available for licensing by startup companies

3. From May 2 to Dec. 15, the Department will reduce the total upfront cost of licensing DOE patents in a specific technology to a $1,000 upfront fee for portfolios of up to three patents. This represents a savings of $10,000 to $50,000 on average in upfront fees.

4. Other license terms, such as equity and royalties, will be negotiated on a case-by-case basis, and will typically be due once the company grows and achieves wide-scale commercial success. These fees help support DOE's continuing research activities to develop new technologies.

5. DOE will simplify the licensing process and establish a standard set of terms for startups, who generally lack the resources, time or expertise to negotiate individual licensing agreements. This will significantly reduce both the time and cost required to process the license, allowing faster access to the Department's patents and enabling DOE to process more licenses in a shorter amount of time.

6. Entrepreneurs who complete the process and demonstrate progress toward executing their business plan and commercializing the technology will have the opportunity to be showcased at the 3rd Annual ARPA-E Energy Innovation Summit in 2012, which brings together leading technology startups and clean-energy investors from around the country.

In addition to these steps, DOE is making it easier for companies to use the world-leading facilities at its National Laboratories to conduct collaborative research-and-development activities.

Previously, companies had to make an upfront payment covering the first 90 days of research work -- a requirement that was often difficult for start-ups to meet. Today, DOE is lowering the advance payment requirement to 60 days. This change will benefit all companies -- not just startups -- but could be valuable for those participating in the "America's Next Top Energy Innovator" challenge.

Entrepreneurs interested in participating can already view the available technologies on DOE's Energy Innovation Portal.

Some of the promising innovations currently available for licensing and featured on the portal include:

* Solar Energy Storage, Transportation and Conversion -- available from DOE's Lawrence Berkeley National Laboratory. Researchers at Berkeley Lab have developed a system for converting solar energy to chemical energy and, subsequently, to thermal energy. The system includes a light-harvesting station, a storage station, and a thermal energy release station that enables transportation of stored energy over long distances. Here's the marketing summary.

* Grid-Friendly Appliance Controller -- available from DOE's Pacific Northwest National Laboratory. The Grid-Friendly Appliance Controller senses grid conditions by monitoring system frequency and provides automatic demand response in times of disruption. This simple computer chip can be installed in household appliances and can turn them off for a few minutes or even a few seconds to allow the grid to stabilize and prevent blackouts. Interested? Read the marketing summary.

* Growth of Lattice Matched III-V Semiconductor Materials -- available from DOE's National Renewable Energy Laboratory [NREL]. High-performance semiconductor materials have a broad range of potential applications -- including high-efficiency solar cells, solid-state lighting, and high-speed transistors. This portfolio allows for the use of low-cost, scalable, and reusable substrates to dramatically reduce production costs for these materials. Click here for the marketing summary.

* New Catalyst Can Reduce Nitrogen Oxide Emissions From Diesel Engines by 80-85% -- available from DOE's Argonne National Laboratory. The diesel DeNOx catalyst removes 80-85% of nitrogen oxide [NOx] emissions from diesel fuel combustion by converting NOx to nitrogen. With its lower expected manufacturing and installation costs, ease of use, and significant market potential, the Argonne catalyst is positioned to deliver the environmental and economical benefits needed to reduce our global industrial "footprint." Here's the technology marketing summary.

Read some recent examples [PDF - 162 kb] of established companies and startups that have commercialized DOE technologies.

Startup America is an important element of the Obama Administration's national innovation strategy. For more information about the steps announced today, plus the 15,000-plus technology opportunities currently available, visit DOE's Energy Innovation Portal.

GoodBiz113's Take
This new Department of Energy program has significant potential for propelling entrepreneurship and innovation, creating jobs, and realizing the Obama Administration's aims to promote clean energy and energy independence. America's current and would-be entrepreneurs -- and all its citizens, for that matter -- are fortunate to have someone as smart, creative and enterprising as Steven Chu at DOE's helm.

SOURCES: U.S. Department of Energy, The White House
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